dmg mori lasertec 65 additive manufacturing

All common metal powders can be processed, including steel, nickel and cobalt alloys, brass or titanium. The metal deposition process via powder nozzle is up to 20 times faster than laser sintering in a powder bed. Both machines are equipped with powerful diode lasers for deposition of the metal, while the 5-axis and turn-mill machine platforms enable highly accurate SM operations to be carried out.

The LASERTEC 4300 3D is based on the turn-mill center NT4300SZ from Iga, Japan. The LASERTEC 65 3D is based on a DMU 65 monoBLOCK ® machine and has been developed by SAUER LASERTEC in Pfronten, Germany, in collaboration with DMG MORI USA. It will be common to see CNCs and other subtractive machines sitting side by side with various additive machines.ĭMG MORI has already taken a step in this direction by developing a unique hybrid machine that combines subtractive machining (SM) and laser metal deposition processes for additive manufacturing.

We look forward to hearing from you.Additive manufacturing offers new possibilities for high complexity and individuality and the market for additive technologies is growing quickly.

Large work area for workpieces up to Ø 500 x 400 mm highĭo you have any questions? We have the answers! Our Additive Manufacturing technology centres in Pfronten, Chicago, Tokyo and Singapore enable us to support our customers locally in the main focus markets in the fields of technology and material development, the handling of specific component questions and training enquiries.

High build-up rates with coaxial powder nozzle.

Workpiece can be built up using a laser with intermediate milling.

Flexibility of generative manufacturing combined with the precision of chip removal.

This innovative method reduces the manufacturing process from 60 to 3 days.Ī further advantage is that the same tools can be maintained on the same machine without long set-up times and the programmed component built up several times without major effort.Īs a result, the LASERTEC 65 3D offers a unique selling point in additive manufacturing. The cutting edge is then processed conventionally or machined using the optional ULTRASONIC technology. One for the main volume and a second, hard material for the cutting edge (for example HSS 63 HRC). In this case, two different materials are built up in one process. The cutter is built up on a base plate using laser deposition welding and then milled. The complete machining program is then transmitted to the machine and the manufacturing process can be started immediately. A 3D simulation is also displayed to check for collisions taken into account the integral laser head. In order to build up the cutter, 3D CAD data are transferred to Siemens NX and all additive and conventional machining strategies are programmed. Furthermore, changes to the component geometry during the process are difficult to accommodate. In comparison, conventional casting technology is very time-intensive.

Even today, components such as a cutter for processing sheet metal in automobile production, for example, can be produced quickly, cost-effectively and in outstanding quality on the LASERTEC 65 3D. DMG MORI provides the complete process chain, starting with NC programming in hybrid CAD/CAM and technology parameters from a material database to the actual machining of the component, process monitoring and documentation.This innovative process from SAUER GmbH is increasingly finding its way into industrial manufacturing. Troublesome supporting geometries are unnecessary thanks to 5-axis deposition. This method uses a deposition process by means of a powder nozzle, which is up to 10 times faster than generation in a powder bed. Flexible switching between laser machining and milling also enables component segments which are no longer accessible on the finished part to be machined directly. In particular, large components up to 500 mm diameter can be manufactured quickly and efficiently with this hybrid solution. LASERTEC 65 3D: Generative manufacturing in finished-part quality

Dmg mori lasertec 65 additive manufacturing